Hello to All,

I am sorry I have not updated this Topic for a while...I have been very busy!!

Besides Website Maintenace, Upgrades (adding new mods to have better structure, plus server maintenance, plus other many things) I also have the "typical" daily routines...

However, I have NEVER STOPPED working on this project, AS IT IS THE MAIN REASON, I HAVE DONE ALL this work, like putting this website together!!


These Sequential Coils MUST be very tightly built, VERY COMPACT, meaning, layers and turns can NOT be loose, can NOT overlap wires between layers!!

I am doing ALL this Coils by Hand (even though, I own a Lathe, Bench Drills plus CNC) so that I can just insert Empty Spool on any of those Equipment's, and start winding all coils FASTER and Easier with their MOTORS assisting, still, I am going through the much longer process making coils by hand!

I have built a Special Mold-Spool (that I can take it apart after I am done winding) that keeps all coils on the same width, same number of Turns per Layer and very compact. I have made specific "tools" out of Plastic, Mica and Wood to be able to set, push, force ALL wires on the right position...

A completely LOOSELY WOUND coil would NEVER generate a VERY STRONG Magnetic Field like a very compact coil would, besides, the 'reactive response ratio' will decrease highly.

I use in ALL Coils a Specific High Temperature Tape (based on Polyimide) that is very thin, the glue is very lite, so whenever you lift it, it does not leave any sticky residues, like majority of tapes do.
And I use this Tape on EACH LAYER of the Coil...after I am done with a Layer, I use this tape to TIGHTEN Wires, besides keeping them, all aligned, as also prevents that next layer of wires go through lower layer.

This Sequential Coils MUST be built EXACTLY the Width size we are limited to keep...in order that ALL fit right (length wise) next to each other's on the Secondary Coil.

So, to just wind one Coil, which have like 8 to 10 Layers, it takes me quite some time.

Next Post I will show a Different View, of the FINAL alignment and Commutator Sequences, that I have displayed before (NOT Related to the TWO Different ways of CONNECTIONS between Commutator and Coils that I have shown previously)

Regards

Ufopolitics

EDIT 1: I also use a NON STICKY SPECIAL HIGH TEMPERATURE PAPER, designed to isolate coils on a Motor or Generator, they have it in different Types, based on Thickness or Material that it is made off, Like the Fiberglass one, now on image, you can see it as the INNER White Tape, that I set FIRST, before starting each coil winding...it serves as the base holding structure for each coil.

Ok, here is a different view of the same diagram I have shown before, where the Brush is running in a linear fashion for better understanding.

This does ONLY relates to the way I connect All Sequential Coils to Commutator on the First Method I have posted before, where I have shown TWO Methods, this one shown here, plus the other one with Diodes.


This Diagram basically shows the brush travel in a Linear Fashion, to see if we have any short circuits, or any "leaks" from one circuit to the other, basically from Oposite Groups.

In dotted grey/dark lines, I have represented the NEXT Sequence of the SAME Coils, on the DESCENDING STAGE ([>4,3,2,1>] for Part N, and [>8,7,6,5>] for Part S) that will take place as we move the brush from Ninety (90º) degrees to 180º for Primary Sequential Group N, and when Brush moves from 270º to 360º on Primary S Sequential Group.


I may keep adding-editing on this post later on...

Regards

Ufopolitics

HI Ufo,

Great work so far.  I like your method of making the coils.  I only have some 21 gauge and 24 gauge wire so am looking for a good source of heavier gauge wire. 

I believe there is a mistake in your last drawing.  Half way between 0 and 180 degrees should be 90 degrees and half way betwen 180 and 360 should be 270 degrees.  Not trying to be picky but trying to help you keep everything accurate.  Feel free to delete this post after you have read it if you want.

Take care,
Carroll

Quote from: citfta on Dec 14, 2023, 02:30 PMHI Ufo,

Great work so far.  I like your method of making the coils.  I only have some 21 gauge and 24 gauge wire so am looking for a good source of heavier gauge wire. 

I believe there is a mistake in your last drawing.  Half way between 0 and 180 degrees should be 90 degrees and half way betwen 180 and 360 should be 270 degrees.  Not trying to be picky but trying to help you keep everything accurate.  Feel free to delete this post after you have read it if you want.

Take care,
Carroll

Great find Citfta!!!

You are absolutely right!!

Many thanks for correcting me...I am not perfect...besides, my brain is "overloaded"...

And no, I will not delete your post.

Regards

Ufopolitics

Ok, I am just using this Post space, in order that next one, would be on top of new page (13)...

I am presenting there the Sub Sequential Coils next...

See you there!!

Ufopolitics